Mumbai company expands capacity with 8-color flexo press

Vasai-based Duralabel Graphics has installed an 8-color Bobst M4 flexo printing. Photo PSA

"As a long time Mark Andy user I had considered another press from their stable just there were few features in Bobst M4 which finally clinched the deal for me. Firstly, the size of M4 was more than meaty compared with any similarly configured Mark Andy press. In a identify like Mumbai where space comes at a premium information technology was an of import factor. Additionally, the makeready time for Bobst M4 is much faster," says Patnaik.

The performance of the M4 during the four months that it has been in employment at Duralabel, co-ordinate to Patnaik, has been satisfactory. "Nosotros are running the press at around 60 to 70 metres a infinitesimal," he says. The M4 has a maximum speed of 180 metres a infinitesimal and maximum web width of 370 mm.

One issue he has with the press is that when the press is running the chiller likewise is running total time even if the job does not require the chiller. This results in unnecessary consumption of free energy. "If Bobst can notice a solution for this issue it will exist very helpful," he says.

Duralabel currently meets the demands of a variety of industries such as FMCG, cosmetics, pharmaceuticals, food and beverages, chemicals, automobiles. With the addition of the Bobst press, the company's capacity has crossed 130,000 square metres a calendar month. It mainly buys labelstock from Avery Dennison while a small-scale portion is bought from other sellers and some are imported.

Focus on filmic labels
The attractive growth rates in the label industry has attracted many players in the by few years which has resulted in heightened competition. Patnaik has fabricated a conscious decision to focus more than on the picture show-based self-adhesive labels rather than on newspaper-based self-agglutinative labels. "If y'all wait at the label manufacture you lot will meet that there are many players in the paper-based characterization segment while the filmic label segment has not attracted many companies. This is because the latter requires superior technology and subsequently offers higher margins. Nearly lxxx% our jobs are film-based and just 20% are paper-based," Patnaik says.

New premises next year
Subsequently making an investment in a new flexo press, Patnaik has decided to at present move into a new premise as the current Vasai unit at seven,000 square anxiety is running short of requisite space. The process is on to scout for the new infinite. "With investment in machines done, I am now planning to invest in a new establish. We are aiming to move into the new constitute in the next financial year. We are looking to go in for an independent structure preferably in Vasai itself. As per our requirement we are planning to have a unit with more than than 20,000 square feet in area," he states.

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Source: https://packagingsouthasia.com/type-of-article/editorial/mumbai-company-expands-capacity-with-8-color-flexo-press/